Top Gear Leather Co., Ltd. - Top Gear Leather - A professional manufacturer of PU synthetic leather, dedicating to the high quality of products.

TG Green Plan | Sustainable PU Leather Manufacturing Solutions

Discover TG's Green Plan: VOC reduction 99.8%, water savings 13,000 tons/year, and eco-friendly synthetic leather solutions for global brands.

Global Recycled Plan - Sustainable Solutions for a Greener World

Top Gear Leather's comprehensive environmental initiative delivering energy savings, pollution reduction, and eco-friendly product development through advanced recycling and non-solvent manufacturing processes.

Global Recycled Plan

Green Plan

Global Recycled Plan - Sustainable Solutions for a Greener World

Energy Saving

VOC re-use: VOCs are collected on PU dry coating line as a fuel in the furnace, then do heat exchange entirely supplying back to boiler. Saving fuel 100 Tons per year.
Water source re-use: Process cooling water can be recycling used. Saving water 13,000 Tons per year.

Pollution Reducing

Pollution reduction: discharge VOC reduced 99.8% Higher score than EPA law(90%).

DMFa re-use: DMFa is collected on PU wet coating line entirely, then do recycling-concentration and re-use in wet process. Saving DMFa 720 Tons per year.

Environmental Friendly Products:
Short Term:

2021/July Non-solvent type production on dry process.
Plan to develop Ecology dry-process product for advanced customers.
Plan to develop Ecology Non-Woven series for advanced customers.
Plan to develop Ecology PU lining series for advanced customers.
Plan to develope GRS recycle yarn for advanced customers.

Long Term:

To Develop Non-solvent products on wet and dry process.
Develop non solvent foaming process with 1.3mm.
Micro Fiber, 1.3mm Non-Woven backing for upper and 0.8mm woven backing and knit backing for lining materials.
Develop non solvent foaming process with GRS knit and non-woven recycle yarn.

How can we reduce manufacturing emissions and waste while maintaining premium synthetic leather quality for global brands?

TG's Green Plan delivers proven results: 99.8% VOC discharge reduction (exceeding EPA standards), 100 tons annual fuel savings through VOC reuse, and 13,000 tons water conservation via recycling systems. Our ISO 14001:2015 certified processes combined with DMFa collection technology (720 tons saved annually) enable manufacturers to meet sustainability goals without compromising on the durability, hydrolysis resistance, and soft hand feel that premium footwear and apparel brands demand. Contact us to discover how your production can achieve environmental excellence.

The Green Plan reflects Top Gear's 40+ years of technical expertise combined with innovative manufacturing practices that address global sustainability demands. Short-term initiatives launched in 2021 include non-solvent type production on dry processes and ecology product development for advanced customers, while long-term strategies focus on comprehensive non-solvent production across wet and dry processes, non-solvent foaming technology with specialized backings, and GRS recycled yarn integration. By partnering with TG, global sports brands and manufacturers gain access to ISO 9001:2015 and ISO 14001:2015 certified solutions that reduce environmental impact, lower operational costs, and meet stringent sustainability requirements—positioning your brand as an environmental leader in competitive markets.