Top Gear Leather Co., Ltd. - Top Gear Leather - A professional manufacturer of PU synthetic leather, dedicating to the high quality of products.

TG Green Plan | Sustainable PU Leather Manufacturing Solutions

TG's Global Recycled Plan delivers sustainable PU synthetic leather with 99.8% VOC reduction, 13,000 tons annual water savings, and eco-friendly non-solvent coating technology.

Global Recycled Plan - Sustainable Solutions for a Greener World

Top Gear Leather's comprehensive environmental initiative reducing emissions, conserving resources, and developing eco-friendly synthetic leather products for forward-thinking global brands.

Global Recycled Plan

Green Plan

Global Recycled Plan - Sustainable Solutions for a Greener World

Energy Saving

VOC re-use: VOCs are collected on PU dry coating line as a fuel in the furnace, then do heat exchange entirely supplying back to boiler. Saving fuel 100 Tons per year.
Water source re-use: Process cooling water can be recycling used. Saving water 13,000 Tons per year.

Pollution Reducing

Pollution reduction: discharge VOC reduced 99.8% Higher score than EPA law(90%).

DMFa re-use: DMFa is collected on PU wet coating line entirely, then do recycling-concentration and re-use in wet process. Saving DMFa 720 Tons per year.

Environmental Friendly Products:
Short Term:

2021/July Non-solvent type production on dry process.
Plan to develop Ecology dry-process product for advanced customers.
Plan to develop Ecology Non-Woven series for advanced customers.
Plan to develop Ecology PU lining series for advanced customers.
Plan to develope GRS recycle yarn for advanced customers.

Long Term:

To Develop Non-solvent products on wet and dry process.
Develop non solvent foaming process with 1.3mm.
Micro Fiber, 1.3mm Non-Woven backing for upper and 0.8mm woven backing and knit backing for lining materials.
Develop non solvent foaming process with GRS knit and non-woven recycle yarn.

How can we achieve significant environmental compliance while maintaining PU synthetic leather quality standards?

TG's Global Recycled Plan delivers 99.8% VOC emission reduction—exceeding EPA requirements—plus 13,000 tons of annual water savings through advanced recovery systems. Our ISO 14001:2015 certified processes prove that premium synthetic leather manufacturing and environmental excellence are achievable simultaneously. Contact our sustainability team to explore certified green solutions tailored to your brand's environmental commitments.

Our commitment extends beyond current operations into pioneering non-solvent technology development for both wet and dry coating processes. Short-term initiatives launched in July 2021 include non-solvent dry-process products, ecology non-woven series, ecology PU lining materials, and GRS recycled yarn integration for advanced customers. Long-term roadmap targets include non-solvent wet and dry processing, non-solvent foaming processes at 1.3mm thickness, and advanced micro-fiber backing systems with recycled knit and non-woven materials. By partnering with TG, manufacturers gain access to ISO 9001:2015 and ISO 14001:2015 certified production capabilities that reduce environmental footprint while maintaining superior material performance, durability, and the soft hand feel demanded by premium sports and footwear brands worldwide.